Case IH Axial Flow 5150 6150 7150 Tier 4B (Final) Combine Harvesters Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Axial Flow Combine.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Axial Flow Combine.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN YJG016001 and above
Part number 51610174
1st edition English
March 2019
AXIAL-FLOW 5150 Tier 4B (final) [YJG016001 - ]
AXIAL-FLOW 6150 Tier 4B (final) [YJG016001 - ]
AXIAL-FLOW 7150 Tier 4B (final) [YJG016001 - ]
Product Engine
AXIAL-FLOW 5150 Tier 4B (final)
[YJG016001 - ] F4HFE613C*B004
AXIAL-FLOW 6150 Tier 4B (final)
[YJG016001 - ] F2CFE613B*B
AXIAL-FLOW 7150 Tier 4B (final)
[YJG016001 - ] F2CFE613A*B
Table of Contents:
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . 10.6
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . .10.7
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11
[10.419] Stationary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.12
[10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.14
Main gearbox and drive ............................................................14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission.............................................................................. 21
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.100] Mechanical transmission lubrication system . . . . . . . . . 21.2
[21.140] Mechanical transmission internal components. . . . . . . 21.3
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . 21.4
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
Front axle system ....................................................................25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25.1
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . 25.2
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system........................................................................ 27
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . 27.1
[27.450] Rear-powered steerable axle . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Hydrostatic drive......................................................................... 29
[29.100] Transmission and steering hydrostatic control . . . . . . . . 29.1
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . . . 29.2
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . 29.3
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . .29.4
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . .35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . . 35.6
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.8
[35.410] Header or attachment height system . . . . . . . . . . . . . . . . 35.9
[35.518] Reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.10
[35.780] Feeder engagement system . . . . . . . . . . . . . . . . . . . . . . . . .35.11
[35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.796] Chaff spreader control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.13
[35.745] Vacuum system hydraulic circuit . . . . . . . . . . . . . . . . . . . . . 35.14
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . 41.2
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
Wheels...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
Cab climate control ..................................................................... 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ....................................................................... 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.5
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . .55.6
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . . 55.8
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.023] Transmission position sensors . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . 55.13
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.046] Rear axle control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. 55.17
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . .55.18
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.19
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.20
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.22
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.23
[55.405] External lighting switches and relays . . . . . . . . . . . . . . . . .55.24
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . .55.25
[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.26
[55.422] Ejection/Unloading control system . . . . . . . . . . . . . . . . . . . 55.27
[55.423] Cleaning control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28
[55.426] Harvest material flow control system. . . . . . . . . . . . . . . . . . 55.29
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . 55.30
[55.511] Light harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.31
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32
[55.514] Cab lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.33
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.34
[55.519] Cab brake controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.35
[55.520] Cab harvesting controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.36
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.37
[55.620] Electro-hydraulic engagement electric circuit . . . . . . . . . . .55.38
[55.624] Residue handling control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.39
[55.628] Threshing electrical control . . . . . . . . . . . . . . . . . . . . . . . . . .. 55.40
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.38
[55.661] Cab header controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.39
[55.662] Header height control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.40
[55.670] Header leveling control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.41
[55.675] Reel speed and position control. . . . . . . . . . . . . . . . . . . . . . .. 55.42
[55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.43
[55.780] Shaker shoe leveling system control. . . . . . . . . . . . . . . . . . . .55.44
[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.45
[55.834] Sieve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.46
[55.836] Rotary separator control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.47
[55.911] Global Positioning System (GPS) . . . . . . . . . . . . . . . . . . . . . . . 55.48
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . 55.49
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.50
Product feeding .......................................................................... 60
[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . . . . . 60.1
[60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.2
[60.120] Header drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3
[60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.4
[60.112] Stone trapping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.5
[60.500] Gearbox housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.6
Threshing .................................................................................. 66
[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . . . .66.1
[66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.2
[66.330] Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.3
[66.321] Drum/Rotor variator with electrical control . . . . . . . . . . .66.4
[66.101] Concave conveyor plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.5
[66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.6
Separation ................................................................................. 72
[72.220] Discharge beater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.1
[72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..72.2
[72.410] Rotary separator drive system . . . . . . . . . . . . . . . . . . . . . 72.3
Residue handling........................................................................ 73
[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73.1
[73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . . . . 73.2
[73.430] Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3
Cleaning .................................................................................... 74
[74.000] Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.1
[74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2
[74.114] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.3
[74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4
[74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.5
[74.136] Fan drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.6
[74.140] Tailings return system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.7
Crop storage / Unloading ........................................................80
[80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1
[80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.2
[80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . .80.3
[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.4
Platform, cab, bodywork, and decals ....................................90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.1
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . .90.3
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . 90.5
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Product Details :
