C11 C13 On-highway Engine Systems Operation Testing & Adjusting Manual
High resolution, searchable, printable PDF format
Covers: Caterpilllar C11 and C13 On-highway Engines with serial numbers
- KCA1-Up (Engine)
- KCB1-Up (Engine)
- JAM1-Up (Engine)
Format: PDF (High resolution, Searchable, Printable) in zip file
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The following is a list of topics contained in the Factory Caterpillar Manual (each topic contains detailed sub-topics):
Systems Operation Section
Engine Design ………………………………………………. 4
Engine Design ………………………………………………. 4
General Information ………………………………………… 5
Electronic Control System Components …………….. 6
Fuel System ………………………………………………….. 7
Air Inlet and Exhaust System …………………………. 15
Lubrication System ………………………………………. 19
Cooling System ……………………………………………. 22
Basic Engine ………………………………………………… 26
CAT Compression Brake ……………………………….. 28
Electrical System …………………………………………. 30
Testing and Adjusting Section
Fuel System
Fuel System – Inspect ……………………………………. 34
Air in Fuel – Test ……………………………………………. 34
Electronic Unit Injector – Adjust ……………………….. 35
Electronic Unit Injector – Test ………………………….. 36
Finding Top Center Position for No. 1 Piston …….. 36
Fuel Quality – Test …………………………………………. 37
Fuel System – Prime ……………………………………… 38
Fuel System Pressure – Test …………………………… 39
Gear Group (Front) – Time ……………………………… 42
Air Inlet and Exhaust System
Air Inlet and Exhaust System – Inspect …………….. 44
Turbocharger – Inspect …………………………………… 48
Inlet Manifold Pressure – Test …………………………. 50
Aftercooler – Test …………………………………………… 51
Engine Crankcase Pressure (Blowby) – Test …….. 54
Compression – Test ……………………………………….. 54
Engine Valve Lash – Inspect/Adjust …………………. 54
Variable Valve Actuators – Inspect/Adjust …………. 56
Lubrication System
Engine Oil Pressure – Test ……………………………… 59
Engine Oil Pump – Inspect ……………………………… 61
Excessive Bearing Wear – Inspect …………………… 62
Excessive Engine Oil Consumption – Inspect ……. 62
Increased Engine Oil Temperature – Inspect …….. 62
Cooling System
Cooling System – Check (Overheating) ……………. 63
Cooling System – Inspect ……………………………….. 65
Cooling System – Test ……………………………………. 66
Water Temperature Regulator – Test ………………… 70
Water Pump – Test ………………………………………… 70
Basic Engine
Piston Ring Groove – Inspect ………………………….. 72
Connecting Rod Bearings – Inspect …………………. 72
Main Bearings – Inspect …………………………………. 72
Cylinder Block – Inspect …………………………………. 72
Cylinder Liner Projection – Inspect …………………… 73
Flywheel – Inspect …………………………………………. 74
Flywheel Housing – Inspect …………………………….. 75
Vibration Damper – Check ……………………………… 77
Compression Brake
CAT Compression Brake Lash – Adjust ……………. 79
Electrical System
Battery – Test ………………………………………………… 81
Charging System – Test …………………………………. 82
Electric Starting System – Test ………………………… 83
Pinion Clearance – Adjust ………………………………. 83
Index Section
Index …………………………………………………………… 85
